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Injection Moulding

Company Name: Synergy Plastics Ltd
Company Website: Click here
Location: Gwent, South Wales
Summary of Business Activities: With a speciality in the production of large mouldings, but able to support a full suite of tool sizes, we operate a 24/7 modern moulding facility. Offering a complete package from tooling design to JIT delivery, our ‘lean manufacturing’ techniques support the currently demanding economic climate.
Machine range and capabilities for this specific application:
Specialist markets/sectors: Technical, Medical, Teletronic and Housewares are specialities. With a number of machines in the 1000t+ range, we are well placed to manage larger tooling and moulding work. We can handle mould tools weighing up to 16,000 Kgs. From Mould Trials to 24/7 production,to cater for all of your needs
Additional Services provided: • Full assembly offered with the experience of sourcing various components globally to offer the complete package
• Automatic labelling to support our full barcode and identification facility
• Ultrasonic welding facilities as well as CNC equipment to support after operations such as drilling, spot facing etc.
• Modern state of the art colour dosing equipment to ensure precision colouring
• Support of modern delivery methods such as Kanban, JIT and stock and serve operations
• Fleet of own delivery vehicles up to 45 foot trailer length
Quality Accreditations: Synergy plastics Ltd has conformed to BSI ISO 9001 since its foundation in 1997 and prides itself on achieving top supplier status with customers. We are currently in transition to the latest standard - BSI9001:2015

We also offer a part submission service for consumer approval

Social and Ethical- ETI base code compliant (SMETA)
Due to the demands of the retail sector the company introduced the SGS Social and ethical audit scheme in 2009 and is fully compliant with this programme.

Sedex Registered
With a varying market place, many of our components go to retailers all over the world. The Sedex programme is an easy way for any retailer to log into our site and evaluate our supply chain as well as our Audit status for various standards.
Other useful information: From its 34,000 sq ft facility, Synergy operates a modern fleet of 15 injection moulding machines ranging press size 85 ton to 1300 T and a shot weight of up to 7kgs. The majority of machines also have robotic automation.
The company operates a 24/7 production schedule to maintain a rapid response and support to our customer base, all adhering to the BSI ISO 9001 standard.
Synergy is able to competitively offer the complete package of tooling, moulding, assembly and stock control methods to support lean manufacturing in the current demanding climate. Synergy specialise in small lot to mass production volumes in a wide range of materials.
A family owned business with over 50 years experience in the Plastics Sector, Synergy prides itself on its flexibility, response, quality and competitiveness. This has been the foundation of a successful business with great customer relationships in different sectors over many years.
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