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Serving the UK & Irish plastics industry

CJ Tool & Mouldings - Insert & Overmoulding

CJ Tool & Mouldings

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Location icon West Midlands
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SUMMARY OF BUSINESS ACTIVITIES

People. Product. Partnership.

CJ delivers precision tooling, plastic injection moulding, assembly, pad printing, and ultrasonic welding under one roof.

Flexible batches, fast turnaround, and UK reshoring expertise.

Get in touch to turn your concept into components.

DETAILS OF MACHINE RANGE

Injection moulding capacity from 90T to 320T, suitable for small, medium and large batch production. Our machine range supports insert moulding, overmoulding and standard moulding operations, with the flexibility to run a wide range of part sizes and tooling configurations.

SPECIALIST AREAS

• Insert moulding with metal inserts, threaded components and pre-formed plastic parts
• Overmoulding for multi-material or multi-stage components
• Low to medium batch runs ideal for technical or specialist parts
• Capability to mould all standard materials including soft materials, excluding high-temperature grades above 300°C
• Precision repeatability through dedicated fixtures, jigs and controlled processes
• Ability to support complex tooling layouts including multi-cavity tools, core actions and undercuts

DEVELOPMENT FACILITIES

Access to in-house 3D printing for early-stage prototypes, allowing fit and function checks while tooling is being prepared. We can support material testing, overmould design development and insert positioning trials prior to full-scale moulding. CAD support and design reviews ensure geometry, insert placement and part flow align with production requirements.

ADDITIONAL SERVICES PROVIDED

• Post-mould assembly using custom jigs and fixtures
• Pad printing for branding, markings or identification
• Ultrasonic welding for strong, clean and repeatable joints
• Tool modification and repair carried out on-site
• Reshoring support for transferring existing tools from overseas or other UK suppliers

PROFESSIONAL ACCREDITATIONS

ISO 9001:2015

OTHER USEFUL INFORMATION

Insert and overmoulding can significantly enhance functionality, durability and performance by combining materials or integrating metal features directly into moulded parts. CJ provides full project support from tooling design through to production and post-mould operations, ensuring reliable fit, strong bonding and consistent quality across every batch.

Our in-house team works closely with customers to optimise insert design, tolerancing and assembly considerations to ensure smooth manufacturing and long-term part performance.

Contact No. :01384 378866

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