Pektron - Insert & Overmoulding

Pektron

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	Derbyshire
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SUMMARY OF BUSINESS ACTIVITIES

Pektron’s world-class injection moulding facility houses 11 state-of-the-art machines ranging from 10 to 300 tonne clamping force and 0.2 to 500g shot size. Specialists in vertical injection and rotary table for direct over-moulding of heavily populated PCB assemblies and robust IP6K9K-sealed units.

DETAILS OF MACHINE RANGE

Our highly maintained, state of the art injection moulding machines complete with proprietary automation support insert, standard and overmoulding. 

All machines are supplied via Vismec drying equipment and are fitted with Movacolor dosing units.

• Boy XS 10T
• Engel Insert 80T
• Engel Insert 80T
• Engel Victory 50T
• Engel Victory 50T
• Engel Victory 80T
• Engel Victory 120T
• Engel Victory 120T
• Engel Victory 220T
• Engel Victory 300T
• Engel Victory 300T
• Baty Venture Plus CMM.
• LK Altera CMM.

SPECIALIST AREAS

• Direct overmoulding of highly populated PCB assemblies.
• Overmoulding of metal, threaded inserts.
• Overmoulding of plastic components.
• Injection moulding of high temperature polymers (PEI, PPSU, etc.).

DEVELOPMENT FACILITIES

• Highly flexible design team with a wide range of component design experience  - inc. Automotive, Construction, Agricultural and Commercial. 
• Moldex3D simulation software.
• Fully accredited UKAS testing and validation facility to ISO17025.
• Cispr 25 EMC Chamber.
• In-house 3D printing capability to support early component development.
• Nikon X-Ray Inspection Machine for failure analysis.

ADDITIONAL SERVICES PROVIDED

• Tampo pad printing
• Standard injection moulding.
• Optical moulding.
• Electronics manufacture (8 SMT Lines / 2m component placements/hour).
• Product assembly.
• Product assembly clean room.
• Laser welding for hermetically sealed assemblies.
• Heat staking of inserts.
• ISIR, PPAP and PSW.
• Component and process capability studies.
• Product delivery service.
• Small batch runs.

PROFESSIONAL ACCREDITATIONS

OTHER USEFUL INFORMATION

Pektron’s new and improved injection moulding facility, completed in 2024, houses 11 injection moulding machines ranging from 10 tonne to 300 tonne clamping force, that produce the plastic mouldings to house leading edge electronics that are exported around the world to global brands in the e-vehicle, off-highway and automotive sectors, to name but a few.

We have extensive experience designing and manufacturing plastic mouldings – from aesthetically demanding key fobs and instrument clusters to ultra-robust IP6K9K sealed enclosures for off-highway vehicles and vehicle lighting systems.

We can aid in the design of your product and can help you to select the best polymer for your application.

Why not make contact to arrange a site tour and discuss your future requirements.

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