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Faulkner Moulds - Injection Moulds

Faulkner Moulds

Faulkner Moulds

SUMMARY OF BUSINESS ACTIVITIES

2019, 2018 & 2016 Plastics Industry Awards 'Toolmaker of the Year' winner, described by judges as "exemplary". High quality plastic injection mould tool making. Specialists in complex tooling solutions. Design for Manufacture. Product development. State-of-the-art technology and superb manual skills

SPECIALIST AREAS

Multi award-winning plastic injection mould toolmaking.
Specialist in complex tooling solutions.
Strong track record in on-time tooling delivery.
1 million shot tool guarantee.
5-Axis Mikron high-speed graphite and hard metal machining centre.
Agie Charmilles spark erosion
Fanuc wire erosion.
Product development and design consultation service.
Design for Manufacture principles.
Current SolidWorks and SolidCAM multiple licences.
Over 35 years’ experience.
ISO9001: 2015 certification.
3D printing, prototyping and testing.
Tool maintenance, repair and modification.

DEVELOPMENT FACILITIES

Faulkner Moulds has facilities for full 3D CAD and CAM design and machining, as well as 5-axis machining, spark erosion, surface grinding, cylindrical grinding, turning and honing. Services include:

High quality, award winning, plastic injection mould toolmaking
Component design full consultation service
Helping manufacturers/inventors develop ideas into a design ready for production
Bespoke service
CNC machining
CNC sparking
5-axis machining
Fully hardened tools
Stripper plates
Side movers
Up and aways
Unscrewing cores
Hot runner, conventional or 3-plate feed
Single and multi-cavity
High production tooling
Overmoulds
Two shot
3D printing
Stress Analysis
Reverse engineering

ADDITIONAL SERVICES PROVIDED

Winner at the 2018 and 2016 Plastics Industry Awards, ‘Supplier Partnership: Toolmaker’ category (finalist in 2017). Finalist for Industrial Product Design of the Year Award 2017. ISO9001:2015 certified and following stringent quality testing and measurement protocols.
Approved member of the Gauge and Toolmakers Association (GTMA), member of the Calderdale and Kirklees Manufacturing Alliance (CKMA) and the Federation of Small Businesses (FSB).
35 years’ experience. All Toolmakers apprentice-trained and 2 Faulkner Moulds’ apprentices shortlisted for Apprentice of the Year in 2017 and 2018 Plastics Industry Awards.

PROFESSIONAL ACCREDITATIONS

ISO9001: 2015

OTHER USEFUL INFORMATION

We have fully designed and created the tooling for several patented products which are now successfully selling at market.
A range of customer testimonials are available on our website and in our company brochure, which can be downloaded below.

COMPANY / PRODUCT PDF

Company brochure cover

REVIEWS

Faulkner Moulds are a rare breed in this field. Excellent quality, on time, every time, no exceptions. I have nothing but praise for this professional toolmaker.

Wayne Boyd, Sales and Marketing Director at BCA Leisure

I was very impressed with Faulkner Moulds’ thoroughness in terms of technical detail during the design process for our medical twin-shot project – it really stood out. We had exceptional customer service throughout the whole project, and the support was second to none – we could not ask for more.

Glen Wells, General Manager at St Davids Assemblies

Faulkner Moulds are more than just a traditional toolmaker. They have real passion for Design for Manufacture principles and a genuine interest in our products, their function and the market place they serve. This enables them to offer very cost-effective tooling design solutions and product features.

Robert Holroyd, Director at Holmor Designs Ltd

We have worked with Faulkner Moulds on a number of projects and I continue to recommend them on many occasions…I recently described their work and service as ‘Exemplary’.

Jeff Monks, Managing Director at Fisher Plastics

Genius!...Faulkner Moulds product design and tooling for our WAR NRV is a great example of British design and engineering.

Tony Ruddiman, Managing Director at The Flood Company

Throughout the whole experience we had superb quality design, toolmaking and customer service from Faulkner Moulds. Faulkner Moulds will look critically at the product and every aspect of the manufacturing process and come up with their own, innovative, recommendations. With Faulkner Moulds, we are reassured that we don’t just get what we believe we want, we get exactly what we need.

William Green, Director at Richard Carter Ltd

We have tools from Faulkner Moulds that have been in operation for up to 15 years and are still producing excellent products. Faulkner Moulds consistently design and produce immaculate, high quality tooling that moulds reliably and is built to last.

Chris Furniss, Managing Director at Cloverleaf Engineering Plastics Ltd

A good example of exemplary partnership between the customer, toolmaker and moulder, with, more importantly, the toolmaker taking ownership of the project. Impressive the way both the toolmaker and moulder worked professionally towards a common goal.

Judges’ comments, ‘Supplier Partnership – Toolmaker’, 2016 Plastics Industry Awards

As the noted by the judges, Faulkner Moulds’ diligence in ensuring the project’s success was impressive.

Judges’ comments, ‘Supplier Partnership – Toolmaker’, 2019 Plastics Industry Awards

PRODUCT IMAGES


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