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|Company Name:||Wittmann Battenfeld UK Ltd
|Specialist markets/sectors:||Packaging Automotive Medical General Trade Moulding|
|Detail of your product range:||side entry CNC Robots to suit machines up to 800tons, with full automation systems, specialising in, In Mould Labelling.
all fully CE marked
|Additional services provided:||Bespoke automation systems In Mould Labelling systems Vision systems Label Magazines|
|Other useful information:||We design and build bespoke automation systems including label magazines.|
|Company Name:||PCE Automation Ltd
|Specialist markets/sectors:||The PCE Racer Robot was originally designed for the high-speed thin-wall moulding market. This is the area of greatest use, de-moulding and stacking product at cycle times of <5 seconds. In some instances the cycle time with the Racer Robot can be within tenths of the free-drop cycle time. The use of this versatile range has since been developed for closures, in-mould labelling and mould cavitations of up to 72.|
|Detail of your product range:||Racer Side-Entry IMM Robots:-
Designed around welded steel self supporting frame, the robot is a high-performance robust & reliable take-out robot for injection moulding applications.
High-flow vacuum for part transfer.
Carbon fibre light weight tooling.
Servo drive for the main axis.
Reinforced cam belt drive.
Interface to injection moulding machine through Euromap interface.
Additional axis (head forward & rotation) available.
Safety guarding interlocked into moulding machine safety system.
Other Uses – The Racer Robot can be easily adapted to demould a range of parts other than thin-wall containers and lids. Closures are a growing market area.
Prevents trapped and contaminated parts.
Allows in-line inspection.
Parts can be directly placed in jigs or on pallets for ‘hot’ assembly.
Out of mould closing can be easily achieved
Stack Mould Applications:-
To double the out put from a moulding cell, often stack moulds are used. The Racer Robot can now be supplied for twin daylight moulds
In addition to part take-out, the Racer Robot can be adapted to place labels into the mould for in-mould labelling applications. Both flat labels for lids and wrap-around labels for containers can be accommodated.
|Additional services provided:||• Blow-Moulding Take-Out Systems. • 6-Axis robotic IMM integration. • Tray-packing. • Leak Testers (airflow and pressure decay). • Modular Bosch conveyor installations. • Palletisers. • Manual Packing Hods.|
|Other useful information:||• Mitsubishi Systems Specialists. • Rexroth Bosch Group Sales Partner. • Festo Systems Integrator. • Staubli Partner Status. • Rockwell Automation approved partner. In house capabilities include:- • Mechanical 3D design suites. • Electrical design. • CNC machine shop. • Fabrication shop. • Spray shop. • Electrical assembly. • Mechanical assembly. • Service department. • Software/controls department. • Project management.|
|Company Name:||DB-Automation Ltd
|Specialist markets/sectors:||High speed, High cavitation de-moulding robotics|
|Detail of your product range:||Our linear beam side entry robotic axis is ideal for high speed applications where further downstream automation is required and where the cell footprint is not limited. By using our experience of integration with all of the major Injection Moulding Machine (IMM) manufacturers, we can achieve standard take-out times of down to 0.5 seconds.
This style of high performance linear robotics can be adapted to suit endless applications where automated de-mould robots are required.
Where space is restricted within the production cell, our Compact Flexible Robot (CFR) is an ideal solution. The design of the system is such that the take-out axis of the robot swings through an arc in order to enter the moulding area. With this format it is possible to achieve reduced take-out times to below 0.5 seconds.
Possible enhancements to this equipment allow for the real time tracking of the IMM platen position in order that the take-out robot may enter the mould area as soon as the tool allows enough access, and before the IMM is fully open. This application is ideal for deep products where the tool opening distance is excessive.
|Additional services provided:||Design (mechanical & electrical), manufacture, build (mechanical and electrical), programme control system, test, install, project manage.|
|Other useful information:||DB Automation systems are designed, manufactured and built in Great Britain. The side entry robots are manufactured to our own design, using only the most reliable components, proven over many years of production. Our desire to produce equipment to the highest possible standards underpins all of our solutions. We have over 200 systems completed for clients, these units are arguably the most reliable take-out systems in the world. With over 30 years experience in Automation systems in numerous different markets. All aspects of downsteam automation and product handling can be integrated with our own range of bowl feeding solutions|
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|Specialist markets/sectors:||High speed plastic packaging sector|
|Detail of your product range:||For injection moulding machines from 100 to 500 tonnes|
|Additional services provided:||We also supply a full range of plastic industry beam type automation|
|Other useful information:||Sytrama robots can be fitted to all models of injection moulding machines|