PlastikCity showcases the top suppliers of plastic recycling lines operating in the UK and Irish plastics industry. Our stringent vetting process ensures that all listed companies boast financial stability and provide premium products or services. Gain a detailed insight into each company by accessing their full profiles. Streamline your decision-making with our free comparative quote feature, allowing you to select or deselect companies to suit your needs.
Bausano, in partnership with Intelicare in the UK & Ireland, is a family company designing and producing innovative extrusion and recycling lines for plastics processing. For more than 70 years, Bausano have continually pursued new technology and put the customer at the heart of everything they do.
Plastic recycling lines are complete integrated systems designed to process waste plastic materials into reusable pellets or flakes suitable for manufacturing new products. These comprehensive production lines combine multiple processing stages including sorting, washing, shredding, melting, and pelletising to transform post-consumer and post-industrial plastic waste into high-quality recycled materials.
The recycling process typically begins with material sorting and contamination removal, followed by size reduction through shredding or granulating. Washing systems remove labels, adhesives, and contaminants before the clean plastic flakes are melted, filtered, and formed into pellets through extrusion and pelletising equipment. Advanced recycling lines incorporate quality control systems and automation to ensure consistent output quality and operational efficiency.
Modern plastic recycling lines provide comprehensive waste processing capabilities designed to handle diverse plastic waste streams and produce high-quality recycled materials. These integrated systems feature advanced sorting technologies including optical sorting, density separation, and metal detection to effectively separate different plastic types and remove contaminants from mixed waste streams.
Processing capabilities encompass complete size reduction through industrial shredders and granulators, followed by intensive washing systems that remove labels, adhesives, inks, and other surface contaminants. High-efficiency drying systems prepare clean flakes for downstream processing, whilst twin-screw extruders with sophisticated filtration systems melt and homogenise the material to remove final contaminants and ensure consistent quality.
Pelletising systems create uniform pellets with controlled size and density characteristics, suitable for direct use in injection moulding, extrusion, or other manufacturing processes. Many lines incorporate real-time quality monitoring, automated material handling, and process control systems that optimise throughput whilst maintaining strict quality standards for recycled output materials.
Plastic recycling lines serve critical waste processing needs across multiple sectors, including:
PlastikCity connects you with established suppliers of plastic recycling line equipment across the UK and Ireland. Our platform simplifies the complex process of evaluating recycling technology providers, allowing you to compare capabilities, processing capacities, and system specifications from multiple manufacturers. Each supplier has been vetted for technical expertise, financial stability, and track record in delivering successful recycling installations. The quotation process enables you to receive detailed proposals tailored to your specific waste streams, processing requirements, and quality specifications, helping you select the most suitable recycling solution for your operation.
Most recycling lines can process common thermoplastics including PET bottles, HDPE containers, PP packaging, and film materials. Specialised lines handle specific waste streams like automotive plastics or electronic waste. Suppliers can specify capabilities for your particular waste types.
Modern recycling lines remove most contaminants including labels, adhesives, inks, metals, and other plastics through multi-stage washing and sorting systems. Final contamination levels depend on input material quality and system specifications.
Output quality varies from industrial-grade flakes to food-contact approved pellets, depending on the process configuration and quality control systems. Suppliers can specify achievable quality levels for your intended applications.
Space requirements depend on line capacity and configuration but typically require substantial floor space for equipment layout and material storage. Utility requirements include electrical power, process water, compressed air, and waste water treatment capabilities.
Recycling line capacities range from small pilot systems processing hundreds of kilograms per hour to large industrial lines processing several tonnes per hour. Suppliers can recommend appropriate capacity based on your waste volumes and processing requirements.
Many suppliers offer material testing and pilot trials to validate process performance with your specific waste materials, helping ensure the selected system will meet your quality and capacity requirements before full-scale installation.
PlastikCity is the UK and Ireland's leading procurement platform for the plastics industry. We connect buyers with vetted suppliers across over 400 categories, making it easier to find the right partner for your project.
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