Tag: injection moulding (Page 1 of 2)

Low volume vs high volume injection moulding graphic

Low Volume vs High Volume Moulding: Which is Right for Your Project?

June 23, 2026 / Tom Clarke

The dividing line between low volume injection moulding and high volume work is not a single, fixed number. In most UK conversations, “low volume” means annual quantities below around 50,000 units, and “high volume” means quantities above roughly 250,000, but regularly stretching into the millions. Everything between those two is a middle ground where either approach can work, and the right answer depends on the economics of the tool as much as the part itself.

Applications of Injection Moulding: Where Injection Moulded Plastic Parts Are Used

June 16, 2026 / Tom Clarke

Injection moulding is the dominant process for producing plastic parts at scale in the UK and Ireland, used across nearly every manufacturing sector. The reason it shows up everywhere is straightforward: it produces precise, repeatable parts in a wide range of materials, scales economically from thousands to millions of units, and integrates well with downstream operations like printing, assembly and decoration. For most plastic parts produced in quantity, injection moulding is the default answer.

Plastic Injection Moulding Costs Explained: What Actually Drives Your Quote

May 14, 2026 / Tom Clarke

Injection moulding costs break down into six components that every quote has to cover: the tooling, the raw material, the machine time (set by cycle time and hourly rate), the order volume, and any post-mould operations like assembly or decoration. The actual cost of any specific part depends heavily on which of these is dominant, and that varies enormously from one part to the next. Understanding the process is how you compare quotes that look wildly different on paper.

Injection vs blow vs rotational moulding graphic

Injection, Blow, or Rotational Moulding: Which Process for Which Part?

May 6, 2026 / Tom Clarke

Injection moulding, blow moulding and rotational moulding produce very different kinds of plastic parts, and the right process depends on a number of factors, including part geometry, required properties, annual volumes and economics.

Choosing an injection moulding company graphic

How to Choose an Injection Moulding Company in the UK & Ireland: A Buyer’s Guide

April 28, 2026 / Tom Clarke

Choosing an injection moulder in the UK & Ireland is rarely a single-variable decision. Price matters, but so do tooling ownership, quality systems, lead times, the moulder’s experience in your sector, and how they behave when something goes wrong. This guide sets out what to check before you commit, and how to compare injection moulders sensibly when sourcing a new supplier.

What is Injection Moulding? A UK Buyer’s Guide

March 11, 2026 / Tom Clarke

Injection moulding is the manufacturing process behind most plastic parts produced in quantity. The keyboard you are typing on, the bottle caps in your kitchen, the casing of your TV remote, the dashboard of your car, the syringes used in your last hospital visit: all of these are almost certainly injection-moulded. The process is the workhorse of plastics manufacturing, and across the UK and Ireland it produces enormous quantities of parts every year in factories from Aberdeen to Cornwall.

An Icon image for MES software in injection moulding.

Top Injection Moulding MES Software Suppliers in the UK and Ireland

February 14, 2025 / Carl Futcher

Injection moulding MES software suppliers are computerised systems used in manufacturing to monitor and document the conversion of raw materials to finished goods. The purpose of an MES is to gain insights into manufacturing operations and analyse how to improve performance, reduce costs and improve production efficiencies.

Top 10 Midlands-based Injection Moulding Companies in England

November 7, 2024 / Dan Russell

For companies seeking injection moulding services in the centre of the UK, it’s essential to partner with a trusted supplier offering precision, efficiency, and industry expertise. Whether you need high-volume production, specialist technical moulding, or full-service product development, the right provider ensures consistent quality and cost-effective solutions.

Plastic Injection Mould Toolmakers icons

Top 9 UK Plastic Injection Mould Toolmakers

August 21, 2024 / Jess Clarke

Plastic injection mould toolmakers are specialists in designing and manufacturing precise mould tools used in the plastic injection moulding process. These moulds are crucial for producing high-quality plastic components with consistent accuracy and detail. Injection mould toolmakers work closely with engineers and designers to create custom tools that meet specific production requirements.

Choosing the right injection mould toolmaker is vital for successful plastic injection moulding. Precision and quality in toolmaking ensure high accuracy and minimal defects, while durable moulds reduce the need for repairs, saving time and costs. Efficient, well-designed moulds lower production costs by reducing cycle times and waste. Additionally, a reliable toolmaker provides ongoing support, optimising mould performance and ensuring consistent, high-quality production.

Automation systems and cells for plastic moulding

Top 5 Suppliers of Automation Systems for Plastic Moulding

May 10, 2024 / Jess Clarke

Automation systems for plastic moulding are transforming production processes by enhancing efficiency, improving precision and consistency, and reducing costs. These automation systems, or automation cells, use advanced machinery and robotics to automate tasks once done manually, enabling continuous, high-volume production.

Choosing the right supplier for your automation cell or system is critical for manufacturers in the plastics industry aiming to improve their production capabilities and efficiency. This article highlights the top 5 suppliers of automation systems making a significant impact in the plastic moulding sector.

What Are My Options for Low Volume Injection Moulding?

March 20, 2019 / Guest

Whilst many companies view low quantities as a nuisance, they represent our staple diet!

Tooling Procurement, Project Management & Engineering Service Support

August 11, 2018 / Guest

Mould Design is a specialised discipline, comprising product analysis and a detailed knowledge of materials, manufacturing procedures and methods.

Combining Injection Moulding and Engineered Structural Foam for the Automotive Market

June 29, 2018 / Guest

For more than 45 years, Hallam Plastics has been providing high quality plastic injection moulding services to blue-chip companies working in the automotive sector.

3 Reasons to Think Twice Before Purchasing Your Next Mould

June 1, 2018 / Guest

Traditional manufacturing methods such as injection moulding have been around for decades and remain a solid option for most projects once the market demand and product requirements have all been validated. However, there are times when considering other options can provide some major benefits.

A K Industries: Two Shot Moulding Challenge

June 1, 2018 / Guest

The Challenge: The customer required an injection moulding company capable of producing a complex suite of conventional injection mould tooling for a Safety Handlamp.

AKI-Norbar-Torque-Wrench Two shot moulding

Two Shot Moulding: What is it and What are the Benefits?

May 21, 2018 / Guest

Two shot moulding is the ability to produce complex mouldings from two different polymers at the same time during one machine cycle. This opens the door to allow you to create innovative mouldings that can be produced quickly and to a very high quality.

Custom Electronic Enclosures – What Are My Options?

November 21, 2017 / Guest

Bringing a new product to market is challenging at the best of times. Generally the more technology involved, the more disciplines, the longer it can take. Hence sorting out the ‘box’ to house the device frequently gets pushed down the list as a “we’ll sort that out later” item!

The Process of Injection Moulding

October 13, 2017 / Guest

This is a great process! The range of materials and colours is huge and there is no “abs like’ that we get in 3D Printing, its the real thing. Parts are repeatable and tight tolerance. The only potential downside is the tooling, but this is covered here, with options to suit most requirements.

I’m Looking at Injection Moulding – What Drives the Cost?

September 25, 2017 / Guest

Injection moulding is a great way to form thermoplastics into a range of shapes. These can be anything from a simple washer to a complicated electrical housing to a wheelie bin or car bumper.

5 Reasons Why Injection Moulding is So Effective

August 26, 2017 / Guest

Injection moulding is one of the most popular and versatile methods for mass producing plastic parts, as it has multiple advantages over other methods of plastic moulding.